Richpeace Automatic Foldable Mask Start-Stop Production Line (Headband Welding)
Features
- Fully automated production of N95 / KN95 foldable masks, from fabric input to finished mask output. Automatic complete pattern welding, nose clip insertion, logo printing, headband welding, mask shape cutting and scrap separation.
- Breathing valve welding function which can be turned on or off as required.
- Machine main body is welded, ensuring stable running. Imported sensors and ultrasonic generators for solid & high welding efficiency as well as high weld quality.
- Max. Speed of 20 pcs mask per minute. One person operates one machine, effectively saving labour costs.
Applications
For foldable mask automatic production with headband and respiratory valve.
Features
- Fully automated production of N95 / KN95 foldable masks, from fabric input to finished mask output. Automatic complete pattern welding, nose clip insertion, logo printing, headband welding, mask shape cutting and scrap separation.
- Breathing valve welding function which can be turned on or off as required.
- Machine main body is welded, ensuring stable running. Imported sensors and ultrasonic generators for solid & high welding efficiency as well as high weld quality.
- Max. Speed of 20 pcs mask per minute. One person operates one machine, effectively saving labour costs.
Applications
For foldable mask automatic production with headband and respiratory valve.
Optional Devices
- Built-in outer nose clip device
- Built-in ink printing device
- Built-in fixed welding headband device
- Built-in inner nose clip device
- Built-in valve holing device
- Built-in ultrasonic breathing valve device
- Automatic nose sponge sticking device
Parameters
| Parameters | Details |
|---|---|
| Model | RPFM-A-I-D-FI-LI-UI1-UH×1-1BC-3P380 |
| Mask type | N95 / KN95 foldable mask (headband , breathing vavle) |
| Mask size | 160 mm x 110 mm (can be customized) |
| Production speed | Max. 20 pcs/min. |
| Applicable materials | Spun-bonded fabric, melt-blown fabric, Thermal, PP non-woven cloth, needlecotton |
| Fabric layers | 3 - 6 layers |
| Processing methods | Ultrasonic welding + cutting |
| Welding pattern | Customized by sample |
| Air pressure | 0.6 MPa |
| Machine power | 13 Kw w/o valve device, 16 Kw with valve device |
| Installation area | 11500 mm × 2600 mm × 1900 mm (L × W × H) |
| Power supply | 3-phase 380 V / 50 HZ |
| Air input | 1.5 m³/min |
| Servo motor | SCHNEIDER (France) |
| Control system | Richpeace |
| Ultrasonic generator | 2.6 Kw, 0.8 Kw, 1.5 Kw |
| Sensor | SICK (Germany), OMRON (Japan) |
| Pneumatic component | SMC (Japan) |
| Operating panel | 10-inch touch screen |
| Machine base | Richpeace |
| Cable | IGUS (Germany), ECHU (China) |
| Guide rail | HIWIN (Taiwan, China) |
| Bearing | NSK |
| Valve welding | Ultrasonic welding |
| Air pressure | 0.6 ~ 0.7 MPa |