Richpeace Automatic Foldable Mask Continuous Production Line (Ear-Loop Welding)
Features
- Fully automatic production for N95 and KN95 foldable masks. 3 - 6 layer fabrics feeding with automatic alignment, nose clip feeding and cutting (optional), pattern embossing, inkjet printing (optional), earloop welding, folding, mask edge sealing, final mask cutting and scrap collection and removal.
- Richpeace self developed computer control system equipped with touch screen operation panel, easy to operate.
- Optional automatic inkjet printing device in production line for stable, reliable and clear printing.
- Embossing roller can be customized according to customer requirement.
Applications
For automatic production of foldable masks (N95, KN95, etc.)
Features
- Fully automatic production for N95 and KN95 foldable masks. 3 - 6 layer fabrics feeding with automatic alignment, nose clip feeding and cutting (optional), pattern embossing, inkjet printing (optional), earloop welding, folding, mask edge sealing, final mask cutting and scrap collection and removal.
- Richpeace self developed computer control system equipped with touch screen operation panel, easy to operate.
- Optional automatic inkjet printing device in production line for stable, reliable and clear printing.
- Embossing roller can be customized according to customer requirement.
Applications
For automatic production of foldable masks (N95, KN95, etc.)
Parameters
| Parameters | Details |
|---|---|
| Model | RPFM-A-C-S-FI-RI-UE1-1BC-3P380 |
| Mask type | Foldable masks (N95, KN95, etc.) |
| Mask size | Folded size 161 mm × 109 mm |
| Productivity | 30 - 45 pcs/min. (Max. 30 pcs/min. with breathing valve) |
| Raw material | Hydrophilic non-woven fabric, melt-blown non-woven fabric, thermal bonding non-woven fabric |
| Layers | 3 - 6 layers |
| Process mode | Ultrasonic welding + cutting |
| Pattern roller | Customized by sample |
| Earloop fixing | Ultrasonic welding |
| Air pressure | 0.6 MPa |
| Machine power | 11 Kw |
| Power supply | 3-phase 380 V / 50 Hz |
| Ultrasonic generator | Lingke 220 V, 15 kHZ, 2.6 Kw lingke 220 V, 20 KHz, 1.5 Kw conprofe 220 V, 20 KHz, 2.0 Kw |
| Installation area | 10200 mm × 2100 mm × 2150 mm (L × W × H) |
| Servo motor | SCHNEIDER (France) |
| Control system | Richpeace |
| Sensor | OMRON (Japan), SICK (Germany) |
| Pneumatic component | AIRTAC (Taiwan, China), SMC (Japan) |
| Belt | BANDO (Japan) |
| Machine base | Richpeace |
| Cable | IGUS (Germany), ECHU (China) |
| Cable carrier | IGUS (Germany) |
| Guide rail | HIWIN (Taiwan, China) |
| Bearing | KOYO / NSK |
| Lead screw | TBI (Taiwan, China) |
| Operation panel | 10 inches touch & control screen |
Optional Devices
- Infrared protection device
- Special embossing roller (embossing, edge sealing, cutting)
- Built-in inner nose clip device
- Built-in valve holing device
- Built-in inkjet printing device (single side)
- Built -in sponge-strip sticking device
- Built-in ultrasonic breathing valve welding
Initial Packages
- Fabric Loader: 2950 mm × 1000 mm × 2150 mm
- Nose bridge + Embossing + inkjet: 2100 mm × 1200 mm × 1550 mm
- Earloop Welding: 1550 mm × 1100 mm × 1700 mm
- Folding + Sealing: 2060 mm × 1100 mm × 1350 mm
- Cutting + Discharging: 1250 mm × 1100 mm × 1350 mm
- Electric Control box cabinet (wooden box): 1400 mm × 400 mm × 800 mm & 950 mm × 350 mm × 600 mm