Richpeace Disposable Mask One-To-Two Automatic Production Line
Features
- The material stand is equipped with a tension control device to ensure fabric tension is maintained at a stable value.
- Automatic feeding alignment of three layer fabric (top fabric, filter fabric and bottom fabric) with symmetrical ultrasonic welding of sides. Continuous cutting into mask pieces by welding roller then passed on to two ear-loop welding stations. Comes with automatic mask stack counting function.
- The production line is 1-to-2 design. After the blank mask making machine, the masks will be automatically distributed and transported to the two ear-loop welding stations through the transmission system.
- Automatic nose clip feeding and cutting.
- Automatic ear-loop cutting and ultrasonic welding.
Applications
Suitable for automatic production of 3 – 4 layer disposable masks.
Features
- The material stand is equipped with a tension control device to ensure fabric tension is maintained at a stable value.
- Automatic feeding alignment of three layer fabric (top fabric, filter fabric and bottom fabric) with symmetrical ultrasonic welding of sides. Continuous cutting into mask pieces by welding roller then passed on to two ear-loop welding stations. Comes with automatic mask stack counting function.
- The production line is 1-to-2 design. After the blank mask making machine, the masks will be automatically distributed and transported to the two ear-loop welding stations through the transmission system.
- Automatic nose clip feeding and cutting.
- Automatic ear-loop cutting and ultrasonic welding.
Applications
Suitable for the automatic production of 3-4 layers disposable masks.
Parameters
| Parameters | Details |
|---|---|
| Model | RPUM-NF28-1URWC-1-175×95-T-VSA-LF2000-NA-3P380 (1 SET), RPUM-NF28-4USW-2-10×10-T-VSA-LF1500-NA-3P380 (2 SETS) |
| Material | PP nonwoven composite fibre |
| Speed | Max. 100 pcs/min |
| Mask type | Medical mask (YY/T 0969) & surgical mask (YY 0469) |
| No. of layer | 3-4 layers |
| Processing mode | Ultrasonic welding |
| Air pressure | 0.6 Mpa |
| Power | 20 Kw |
| Power supply | Single-phase 220 V/50 Hz or three-phase 380 V/50 Hz |
| Installation area | 5500 mm × 4850 mm × 2100 mm (L × W × H) |
| Mask size | Standard adult size: 175 mm × 95 mm, children size : 165 mm × 95 mm, children size :145 mm × 95 mm, one size for one machine |
| Servo motor | PANASONIC/ SCHNEIDER |
| Control system | Richpeace |
| Ultrasonic generator | 220 V, 20 kHz, 1.5 Kw |
| Sensor | OMRON/SICK |
| Pneumatic component | SMC/FESTO |
| Operation panel | LCD touch screen |
| Belt | SAMSUNG/ BANDO |
| Main body | Assembly with welding & aluminium |
| Bearing | NSK |
| Optional device | Earloop folding device, dditional device for one more layer fabric (4 layers) |
Production Line Components
- Mask making station: 1 set
- Earloop welding station: 2 sets
- Mask transfer conveyor: 1 set
- Material loading stand: 1 set
Initial Packages
- Mask blank machine: 2900 mm × 1170 mm × 1600 mm
- Mask transfer conveyor: 2000 mm × 640 mm × 1200 mm
- Ear loop welding station: 2000 mm × 1000 mm × 1750 mm
- Material loading stand: 1600 mm × 700 mm ×1660 mm
- Stack transfer device: 1600 mm × 500 mm × 850 mm